Mobile robotics for automated intralogistics

On its path toward operational excellence, Brd. Klee launched an intralogistics optimization project aimed at simplifying order fulfillment and increasing day-to-day operational flexibility. The selected solution integrates an autonomous mobile robot (AMR) from OMRON, designed to replace manual carts in internal material flows.

Operational requirements and application context
Brd. Klee operates a large warehouse where numerous components are moved daily between different work areas. On average, internal transports cover a distance of around 80 meters per trip, repeated 30–40 times a day. This results in more than six kilometers of manual transport every day, directly affecting time, workload, and operator safety.

The company evaluated forklifts as an alternative but determined that a more flexible, safe, and scalable solution was required. A key requirement was replacing manual carts with mobile robotics capable of continuous operation and seamless integration with existing control systems.

Technology selection and system integration
To meet these requirements, Brd. Klee worked with Ølgod Elektro and OMRON to implement an AMR-based solution. CesTek A/S also contributed by supplying the carts and top modules for the mobile robot.

The project required smooth integration between the system controller and the AMR. This was achieved using OMRON’s automation ecosystem, including Sysmac software and the NX102 Machine Automation Controller. The resulting architecture enables coordinated control of transport flows and stable interaction between mobile robotics and factory automation systems.

The AMR solution in operation
At the core of the application is the OMRON LD250 autonomous mobile robot, designed to transport loads of up to 250 kg. In the implemented configuration, the robot can move up to ten carts with Euro pallets per cycle. Employees load the carts with products in the warehouse, and the LD250 autonomously transports them to the shipping area without human intervention along the route.

This automated internal transport has directly simplified order fulfillment operations by reducing repetitive tasks and freeing up operator time for higher-value activities.

Impact on efficiency, safety, and flexibility
From an operational perspective, the solution has improved internal material flow, reduced bottlenecks, and increased continuity in logistics processes. Eliminating a significant share of manual transport also contributes to a safer working environment by reducing ergonomic strain and risks associated with repetitive handling.

The use of mobile robotics adds flexibility as well: the system can be adapted to changes in shipment volumes or warehouse layouts without complex structural modifications.

Technical positioning of the solution
The Brd. Klee project illustrates how autonomous mobile robots can be applied as an intralogistics automation tool to enhance efficiency and resilience in order fulfillment processes. An AMR-based approach, integrated with industrial automation controllers and software, provides a scalable solution for companies seeking to reduce manual labor and optimize internal material flows in a sustainable, continuous manner.

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