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Laser Distance Sensors for Extended Range Industrial Automation

Micro-Epsilon introduces a compact time-of-flight sensor designed to provide precise distance measurements up to 150 meters within the automotive data ecosystem.

  www.micro-epsilon.com
Laser Distance Sensors for Extended Range Industrial Automation

The optoNCDT ILR1041-150 is a laser distance sensor utilizing the time-of-flight (ToF) measuring principle to provide reliable spatial data across distances of up to 150 m. This technology is engineered for integration into high-demand sectors such as logistics, construction machinery, and renewable energy, where stable measurement is required despite environmental interference.

Technical Performance and Measuring Principles
The sensor operates by calculating the interval between the emission of a laser pulse and its return after reflecting off a target. This ToF method allows the device to maintain a measuring range from 0.2 m to 150 m when used with reflector film. To accommodate dynamic industrial processes, the device features an adjustable measuring rate of up to 333 Hz, facilitating rapid response times in automated sequences.

Accuracy is maintained through a technical specification of 1 mm resolution and a linearity of ± 20 mm. Repeatability, a critical metric for consistent automated positioning, is rated at < 6 mm. The optical system is designed to function in high-intensity lighting environments, remaining operational in ambient light conditions reaching 50,000 lx. Because the unit utilizes a Class 1 laser, it meets safety standards that eliminate the requirement for specialized eye protection during standard operation.

Integration within the Digital Supply Chain
Modern industrial environments rely on a seamless digital supply chain, requiring hardware that supports standardized communication protocols. The ILR1041-150-IO incorporates an integrated IO-Link interface, which provides fieldbus-independent data transmission and remote parameterization. For legacy hardware compatibility, the sensor also includes a switchable analog output for current or voltage.

Physical integration is addressed through a compact housing rated at IP67, IP69, and IP69K, ensuring protection against high-pressure water jets and dust ingress. The mechanical design includes a rotatable cable outlet to assist in installation within confined spatial envelopes, such as those found in specialized automotive data ecosystem applications or heavy machinery.

Application Areas and Operational Utility
The technical attributes of the sensor make it suitable for several specific industrial use cases:
  • Logistics and Warehousing: Monitoring gantry crane positions or pallet stacks over long distances.
  • Renewable Energy: Positioning components in wind turbines or solar tracking arrays where outdoor light interference is constant.
  • Construction Machinery: Distance monitoring for large-scale earthmoving equipment to prevent collisions and ensure precise alignment.
Configuration of the device is managed either via onboard physical buttons and RGB LED feedback or through dedicated software, allowing for flexible commissioning depending on the accessibility of the installed unit.

Edited by Evgeny Churilov, Induportals Media - Adapted by AI.

www.micro-epsilon.com

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