Industrial metrology software and automation of control workflows

The Stationary Metrology division of Hexagon has launched PC-DMIS FUSION, an integrated software platform designed to automate geometric data processing and statistical process control. This software architecture unifies the collection of information from measurement equipment on the shop floor to transform reactive quality control protocols into predictive workflows for manufacturing industries.

IIoT interconnection and real-time analysis architecture
The software solution resolves bottlenecks linked to the dispersion of metrological data by connecting directly to a wide variety of inspection equipment. By interfacing natively with MAESTRO, Hexagon's fully digital and connected coordinate measuring machine, the system establishes an automated IIoT ecosystem. MAESTRO transmits raw dimensional data in real time, while the software analysis engine executes statistical process control (SPC) calculations and manages report generation. This technical approach supports virtual metrology and model-based manufacturing by mathematically linking measured points to the original 3D CAD models. Continuous trend analysis enables the instant detection of manufacturing drifts, triggering automated alerts as soon as a geometric discrepancy from nominal tolerances occurs.

Optimization of production workflows and integration criteria
The integration of this solution eliminates manual and repetitive tasks in compiling dimensional data, thereby reducing cycle times between inspection and the correction of machine parameters. Designed for the shop floor environment, the software centralizes quality management without adding complexity to the existing network infrastructure. Operators access a complete measurement history via an interactive graphical user interface that converts complex physical variables into directly usable performance indicators. This increased visibility makes it possible to stabilize machining and assembly processes on a large scale, maximizing the overall yield of compliant parts while minimizing scrap rates within the supply chain.

Additional Context: This section details technical specifications and competitive benchmarking not included in the original product announcement
In the market for industrial metrology software and SPC analysis, this integrated platform positions itself against standardized solutions such as Mitutoyo MeasurLink or the Calypso software suite from Zeiss. Objective analysis of software characteristics highlights clear distinctions regarding the level of IIoT integration and data flow management. While competing architectures frequently require third-party import modules or intermediate databases to aggregate measurement files from heterogeneous machines, the Hexagon system interfaces directly into the core of the equipment driver. However, maximum optimization of the predictive ecosystem and automated real-time SPC analysis require native compatibility with the proprietary MAESTRO hardware, which may limit configuration autonomy in highly decentralized machine shops that exclusively use third-party sensors.

Edited by Sucithra Mani, Induportals editor – adapted by AI.

www.hexagon.com